Defect management is a critical aspect of any project involving software development, upgrades, or testing. It ensures that your product meets all requirements, functions as intended, and integrates seamlessly with business processes. Testing is one of the most intense and unpredictable phases of a project, often impacting timelines and delaying launches. That’s why effective defect management is essential to completing testing on time and achieving project success.
Here, I’ll discuss five common defect management mistakes and share actionable tips to help you avoid them.

What Is Defect Management?
Defect management refers to the process of identifying, categorizing, and resolving defects during the testing phase. A “defect” is essentially any issue, bug, or problem that prevents the software from meeting its requirements or performing optimally. Effective defect management not only keeps testing timelines on track but also ensures a smooth go-live and minimizes disruption to your business.
Now, let’s dive into the five most common mistakes.
1. Incorrect Classification of Defects
One of the biggest issues in defect management is misclassifying the severity of defects. Each defect should be assigned a severity level based on its impact:
- Sev 1: Catastrophic issues (e.g., system failure, users can’t log in).
- Sev 2: Major issues without workarounds, blocking critical processes.
- Sev 3: Minor but annoying issues with available workarounds.
- Sev 4: Cosmetic issues that don’t affect functionality.
Often, stakeholders exaggerate the severity of defects to prioritize their own fixes. For example, a Sev 3 might be classified as a Sev 2 unnecessarily. This leads to inefficient resource allocation and delayed resolution of truly critical issues.
Solution: Define clear criteria for each severity level upfront and set strict expectations with stakeholders to prevent ambiguity or exaggeration.

2. Wasting Time on Handoffs
Time is of the essence during the testing phase. Delays often occur when tasks move from one person to another. Defects require triaging, investigation, and resolution, which involves multiple stakeholders such as testers, engineers, and business users.
A common scenario: An engineer gets stuck on a defect and tags a business user for clarification. A full day passes before they respond, halting progress unnecessarily.
Solution:
- Have someone actively coordinating defect management, such as a test manager.
- Enforce quick communication practices, like immediately pinging the tagged person.
- Use tools and processes to track handoffs and ensure swift responses.
3. Imbalanced Resource Allocation
Defect resolution often involves engineers with varying skill levels and workloads. A frequent problem arises when some engineers are overloaded with defects, while others have little to do.
Additionally, the 80/20 rule applies: 20% of your engineers might be extremely effective, while others may struggle with complex issues. Giving a highly technical defect to an inexperienced engineer could delay resolution significantly.
Solution:
- Regularly review and balance resource allocation.
- Match defects to engineers based on skill level and capacity.
- Reassess workloads daily to ensure efficiency.

4. Lack of Sufficient Evidence in Defect Reports
When testers raise defects, they must provide detailed information such as:
- Screenshots of the issue.
- A step-by-step description of how to reproduce the defect.
- Any other relevant context or evidence.
Without this detail, engineers often have to go back to the tester for clarification, causing unnecessary delays.
Solution:
- Set a standard for defect reporting and ensure testers include minimum required evidence.
- Train your team on effective defect documentation before testing begins.
5. Failing to Triage Issues Before Raising Defects
Not every issue raised during testing is an actual defect. Sometimes, problems occur due to user error or lack of process understanding. Raising such issues as defects wastes valuable time and resources.
Solution:
- Conduct daily triage sessions to review new issues.
- Involve key stakeholders to determine whether an issue is a true defect or simply a process misstep.
This proactive approach ensures only genuine defects are logged and prioritized.
Final Thoughts
Defect management can make or break your testing phase, impacting your project timeline and go-live success. By avoiding these five common mistakes, you’ll create a smoother, more efficient testing process and deliver a product that meets expectations on time.
If you found this article helpful, share it with your network! For more insights on project management, visit ProjectManOverse.com.
Stay tuned for more tips, and until next time, take care!